Machine Safety Services
Comprehensive functional safety solutions ensuring compliance and protecting personnel
Complete Machine Safety & Compliance Solutions
Protect your workforce and keep your operations running smoothly with our end-to-end machine safety services. From risk assessments to system design, implementation, and validation, we deliver functional safety solutions you can trust.
Our services include:
- TÜV-certified functional safety engineers
- Comprehensive risk assessments and safety audits
- Safety PLC programming (Siemens, Pilz, Allen-Bradley)
- CE marking documentation and technical file preparation
- Performance Level (PLr) calculations up to PLe
- Safety Integrity Level (SIL) assessments up to SIL 3
Comprehensive Safety Solutions
End-to-end machine safety services from assessment to validation
Risk Assessment & Analysis
We identify hazards, evaluate risks, and determine the safety levels your machinery requires.
- Hazard identification & risk evaluation
- Performance Level (PLr) determination up to PLe
- Safety Integrity Level (SIL) calculations up to SIL 3
- Risk reduction and mitigation strategies
Safety System Design
Expert design of safety circuits and systems tailored to your operational needs.
- Safety circuit and emergency stop design
- Interlock, light curtain, and laser scanner integration
- Dual-channel safety systems
Safety PLC Programming
We configure and program failsafe controllers to ensure critical safety functions operate flawlessly.
- Siemens S7-1200F/1500F, Pilz PSS 4000/PNOZmulti, Allen Bradley GuardLogix.
- Sick Flexi Soft programming and safety function blocks
CE Marking & Documentation
Comprehensive documentation support to demonstrate compliance and simplify audits.
- Technical file preparation and Declaration of Conformity
- Instruction manuals and safety validation reports
Validation, Testing & Audits
We rigorously test, validate, and audit systems to guarantee they perform reliably under all conditions.
- Safety function and fault injection testing
- Performance Level verification and diagnostics
- Final acceptance testing (FAT)
- Legacy machinery audits, retrofits, and safety upgrades
Safety Standards & Components
Compliance with international safety standards and industry-leading components
Safety Standards
- ISO 13849-1 (Performance Levels)
- IEC 62061 (Safety Integrity Levels)
- IEC 61508 (Functional Safety)
- Machinery Regulation (EU) 2023/1230 prepared
- ISO 12100 (Risk Assessment)
- IEC 60204-1 (Electrical Equipment)
Safety PLCs & Controllers
- Siemens S7-1200F/1500F
- Pilz PSS 4000
- Pilz PNOZmulti 2
- Allen Bradley GuardLogix
- Sick Flexi Soft
- Phoenix Contact SafetyBridge
Safety Sensors & Devices
- Safety light curtains (Sick, Omron)
- Safety laser scanners
- Safety interlocks & switches
- Emergency stop devices
- Two-hand control stations
- Safety mats & edges
Safety Relays & Modules
- Pilz PNOZ safety relays
- Siemens 3SK safety relays
- Schmersal safety controllers
- Phoenix Contact SafetyBridge
- ABB Jokab safety modules
- Banner safety controllers
Safety Bus Systems
- PROFINET with PROFIsafe
- EtherNet/IP with CIP Safety
- SafetyBUS p
- AS-Interface Safety at Work
- DeviceNet Safety
- IO-Link Safety
Documentation Tools
- SISTEMA (Performance Level calc)
- Pilz PAScal (Risk assessment)
- Safety Automation Builder
- Technical file templates
- Validation test procedures
- Training documentation
Industry-Specific Safety Solutions
Tailored machine safety for diverse manufacturing environments
Pharmaceutical
GMP-compliant safety systems for tablet presses, blending equipment, filling lines, and packaging machinery. Fully validated documentation for FDA and EU inspections, with Performance Level calculations up to PLe.
Automotive
Safety solutions for press lines, robotic welding cells, assembly stations, and AGVs. Designed for high-cycle production environments where downtime costs thousands per minute.
Food & Beverage
Hygienic safety systems for processing equipment, high-speed packaging lines, and automated material handling. IP69K-rated components that meet HACCP and food safety regulations without compromising washdown requirements.
Manufacturing
Machine safety for CNC machines, injection molding, metal forming presses, and industrial machinery. From single-machine retrofits to full production line safety integration.
Packaging & Logistics
Safety solutions for palletizers, case packers, stretch wrappers, and high-speed conveyor systems. Minimize safety device nuisance trips while maintaining compliance in fast-paced distribution environments.
Collaborative Robotics
Safety systems for collaborative robots (cobots), safety-rated monitored stop, speed and separation monitoring, and power and force limiting. Enable safe human-robot collaboration without traditional guarding.
Our Safety Implementation Process
Systematic approach ensuring comprehensive safety compliance
Risk Assessment
Comprehensive hazard identification, risk analysis, and Performance Level determination per ISO 12100 and ISO 13849.
Safety Design
Detailed safety circuit design, component selection, and architecture definition to meet calculated PLr or SIL requirements.
Implementation & Testing
Safety system installation, programming, comprehensive testing, and fault injection validation procedures.
Documentation & Training
Complete technical file preparation, CE marking documentation, operator training, and maintenance instructions.
Ensure Your Machinery Meets Safety Standards
Contact our certified safety engineers to discuss your machine safety requirements and ensure full regulatory compliance with expert guidance.
Request a Safety Assessment
Fill out this form and our safety team will get back to you within 24 hours to discuss your machine safety requirements.